Geometry-based tunability enhancement of flexible thin-film varactors

In this letter, flexible voltage-controlled capacitors (varactors) based on an amorphous Indium–Gallium–Zinc–Oxide (a-IGZO) semiconductor are presented. Two different varactor designs and their influence on the capacitance tuning characteristics are investigated. The first design consists of a top electrode finger structure which yields a maximum capacitance tunability of 6.9 at 10 kHz. Second, a novel interdigitated varactor structure results in a maximum tunability of 93.7 at 100 kHz. The design- and frequency-dependencies of the devices are evaluated through C–V measurements. Furthermore, we show bending stability of the devices down to a tensile radius of 6 mm without altering the performance. Finally, a varactor is combined with a thin-film resistor to demonstrate a tunable RC-circuit for impedance matching and low-pass filtering applications. The device fabrication flow and material stack are compatible with standard flexible thin-film transistor fabrication which enables parallel implementation of analog or logic circuitry and varactor devices

Improvement of contact resistance in flexible a-IGZO thin-film transistors by CF4/O2 plasma treatment

In this work, we analyze the effect of CF4/O2 plasma treatment on the contact interface between the amorphous Indium-Gallium-Zinc-Oxide (a-IGZO) semiconductor and Titanium-Gold electrodes. First, the influence of CF4/O2 plasma treatment is evaluated using transmission line structures and compared to pure O2 and CF4 plasma, resulting in a reduction of the contact resistance RC by a factor of 24.2 compared to untreated interfaces. Subsequently, the CF4/O2 plasma treatment is integrated in the a-IGZO thin-film transistor (TFT) fabrication process flow. We achieve a reduction of the gate bias dependent RC by a factor up to 13.4, which results in an increased current drive capability. Combined with an associated channel length reduction, the effective linear field-effect mobility is increased by up to 74.6% for the CF4/O2 plasma treated TFTs compared to untreated reference devices

Flexible temperature sensor integration into e-textiles using different industrial yarn fabrication processes

Textiles enhanced with thin-film flexible sensors are well-suited for unobtrusive monitoring of skin parameters due to the sensors’ high conformability. These sensors can be damaged if they are attached to the surface of the textile, also affecting the textiles’ aesthetics and feel. We investigate the effect of embedding flexible temperature sensors within textile yarns, which adds a layer of protection to the sensor. Industrial yarn manufacturing techniques including knit braiding, braiding, and double covering were utilised to identify an appropriate incorporation technique. The thermal time constants recorded by all three sensing yarns was <10 s. Simultaneously, effective sensitivity only decreased by a maximum of 14% compared to the uncovered sensor. This is due to the sensor being positioned within the yarn instead of being in direct contact with the measured surface. These sensor yarns were not affected by bending and produced repeatable measurements. The double covering method was observed to have the least impact on the sensors’ performance due to the yarn’s smaller dimensions. Finally, a sensing yarn was incorporated in an armband and used to measure changes in skin temperature. The demonstrated textile integration techniques for flexible sensors using industrial yarn manufacturing processes enable large-scale smart textile fabrication

Radio frequency electronics on plastic

In this paper the recent progress of active high frequency electronics on plastic is discussed. This technology is mechanically flexible, bendable, stretchable and does not need any rigid chips. Indium Gallium Zinc Oxide (IGZO) technology is applied. At 2 V supply and gate length of 0.5 μm, the thin-film transistors (TFTs) yield a measured transit frequency of 138 MHz. Our scalable TFT compact simulation model shows good agreement with measurements. To achieve a sufficiently high yield, TFTs with gate lengths of around 5 μm are used for the circuit design. A Cherry Hopper amplifier with 3.5 MHz bandwidth, 10 dB gain and 5 mW dc power is presented. The fully integrated receiver covering a plastic foil area of 3 × 9 mm2 includes a four stage cascode amplifier, an amplitude detector, a baseband amplifier and a filter. At a dc current of 7.2 mA and a supply of 5 V, a bandwidth of 2 - 20 MHz and a gain beyond 15 dB were measured. Finally, an outlook regarding future advancements of high frequency electronics on plastic is given

Flexible sensors—from materials to applications

Flexible sensors have the potential to be seamlessly applied to soft and irregularly shaped surfaces such as the human skin or textile fabrics. This benefits conformability dependant applications including smart tattoos, artificial skins and soft robotics. Consequently, materials and structures for innovative flexible sensors, as well as their integration into systems, continue to be in the spotlight of research. This review outlines the current state of flexible sensor technologies and the impact of material developments on this field. Special attention is given to strain, temperature, chemical, light and electropotential sensors, as well as their respective applications

Biocompatible gel-free coconut-oil and carbon black electrodes for ECG and respiration measurements

The current state of the art in telemedicine has increased the interest in long term monitoring of physiological and bioelectric signals. This motivated the development of materials and techniques for the fabrication of biocompatible, user and environmentally friendly alternatives to conventional resistive wet electrodes. Here we report a method for the fabrication of dry flexible and stretchable electrodes based on Coconut-Oil and Carbon Black for the monitoring of electrophysiological signals without conductive gels. The highly stretchable material shows a specific resistance ρ down to 33.2±12.3Ωm, high conformability, and a stretchability up to 1500%. The epidermal electrodes were used to record Electrocardiographic (ECG) signals and measure respiration in a 3-lead configuration and compared to commercial wet electrodes. Even after being elongated by 100% for 100 stretch/release cycles, a reliable recording of the QRS-complex is demonstrated without the need for any contact enhancer or substances that cause skin reaction, demonstrating the potential use of this material for long term ECG monitoring applications

Fabricating and Assembling Acoustic Metamaterials and Phononic Crystals

Acoustic metamaterials (AMM) and phononic crystals (PC) have the potential to unfold a new wave of disruptive technologies to radically transform human interactions, sensory communications, and beyond. Although essential, cultivating a deep understanding of the fundamental theory and design principles is insufficient alone, in the practical advancement of AMMs and PCs. Equally important is the physical realization of these artificial structures for tangible prototyping and experimental investigation; however, such aspects are seldom discussed in literature. Herein, the fabrication and assembly approaches for AMMs and PCs are critically examined, with a tight coupling of theoretical and experimental considerations. Crucial parameters like operating frequency, materials, and geometry for efficient structural implementation are addressed. Herein, fabrication methods for specific structure types are categorized under “single-step fabrication” including printing and machining and “multi-step fabrication” like microfabrication and molding. Various “assembly” techniques are proposed, such as for ordering colloidal assemblies or fastening components without adhesives. This framework uncovers innovative designs, e.g., origami-based structures with conductive coating, only accessible if fabrication and assembly aspects form an integral part of the initial design phase. By establishing a greater understanding and awareness of these methods, a host of undiscovered pathways, opportunities, and research gaps is revealed, supporting a fresh paradigm for innovation